Aerostructures

Sierra Peaks has more than 20 years of experience designing and building externally mounted aircraft pods. The pods are aerodynamic capsules that can be used for a variety of purposes. The pods can be purchased alone, but, most often, Sierra Peaks works to develop custom electrical and mechanical systems that fit into the pods.

As a project-based, creative engineering design company, Sierra Peaks is committed to helping our customers with custom projects. Whether the application is for imaging, sensing, sample collection, or another special purpose, we are glad to take on the challenge. Let’s discuss how we can make your aerostructure pod project become reality.

MP-2: The multi-purpose pod

MP-2 is a ready-to-build pod design that can be used in a variety of applications with little to no modification to the pod shell. Or, the design can be altered to include open-air holes, windows, sensor mounts, and other custom modifications as needed. Here are the standard specs of the MP-2.

MP-2– The Multipurpose Pod

MP-2– The Multipurpose Pod

  • Material: carbon fiber composite (other materials available)

  • Dimensions: 8” x 14” x 36” (can be modified)

  • Volume: 1991 cubic inches 

  • Weight: 10.5 lbs

  • Tested to withstand high vibration and high acceleration

  • Impervious to RF signals, useful for radar systems)

  • High-performance heatsink, up to 600 W heat dissipation

  • Cables can be passed from the aircraft to the pod

  • Quarter-turn fasteners, allows for quick access inside the pod for maintenance

CUSTOM Engineering & INTEGRATION Capabilities

Sierra Peaks has all the resources to develop an aerostructure from initial concept to prototype to full production manufacturing. Some of our capabilities include:

  • Thermal analysis

  • Finite element structural analysis

  • Computational fluid dynamics analysis

  • Mechanical design engineering

  • Electrical design engineering

  • Software development

  • System integration

  • Full-service machine shop

  • 3D printing

  • Electro-mechanical assembly teams

  • Custom cable fabrication

 

CUSTOM AEROSTRUCTURE PROJECTS

For more than 20 years, Sierra Peaks has designed and built custom aerostructure solutions with applications ranging from gas and particulate collection, data acquisition, and wide-area surveillance. Here are examples of our work.

Harvester+mounted+to+C-130H.jpg

Harvester Particulate Sampling

Pod mated to USAF C-130H aircraft prior to flight test.

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Redkite Wide Area Persistent Surveillance (WAPS)

Logos Technologies

Contact us about your custom aerostructure project

As a project-based, creative engineering design company, Sierra Peaks is committed to helping our customers with custom projects. Whether the application is for imaging, sensing, sample collection, or another special purpose, we are glad to take on the challenge. Contact us and we will discuss how we can make your aerostructure pod project become reality.